Non-woven bags have quickly gained popularity as a preferred choice of brands seeking functional and sustainable and customizable bags. This case may cause the general public to think that the process of coming up with the custom non-woven bag is a bit complicated, but from the steps mentioned above, it can be seen that the manufacturing of this product is quite simple and easy to undertake.
Let’s go through a brief overview of how non-woven bags are made and the path they had to take to become what they are today.
Concept and Design
It starts where a brand decides to engage a non-woven bag manufacturer with an idea or concept in mind of the perfect bag that they want. They offer specific information concerning aspects such as the purpose for which the product is intended, its dimensions, forms, designs, and ornaments, and any other special characteristics it may have.
Armed with this data, the supplier’s design team starts the process of developing the idea into an implementable plan. This includes creating digital mockups with the brand specifics and graphic features to achieve the desired image of the brand.
Details such as dimensions of the product, stitches, Velcro or button or zipper or any other kind of closure, type of strap, reinforcement panels, and other structural features would be specified in the proposal for the design and would be computer-simulated.
This would then give the brand a chance to ask for changes until both the designer/brand and the client are fine to move forward with the design that has been agreed upon.
Material Selection
Once the design has been developed, the next thing that the designers have to consider is the appropriate fabric and other material that will be used to make the bags. Many factors impact material selection, including:Many factors impact material selection, including:
- Users require product to have light, medium or heavy use capabilities
- Challenges of the environment that it will encounter (water repellent, etc. ).
- Target weight and density are terms used in the courses of the specialized subject matter.
- End uses for texture and appearance are as follows:
Typically, polypropylene and recycled PET/rPET are used and are readily available in the market. These can be produced in various weights depending on the density of the material and this ranges from 40-200+ GSM normally. Other materials can be used as linings or reinforcements such as foam, nylon and others if required.
The supplier obtains the preferrable verified materials from the reliable suppliers list, and coordinates the next production stages.
Pre-Production Sample
In manufacturing, it is common for one or more pre-production samples to be produced in order that the brand can see and touch a tangible output of the design.
The samples go through rigorous inspection from both the supplier and customer to validate elements like:The samples go through rigorous inspection from both the supplier and customer to validate elements like:
- Visual elements are used to relate to the concept
- Pertaining to the structural mechanics, there are no problems.
- Hardware operates smoothly
- Graphics/Artwork do not smudge and come out clearly.
- Reading indicate that measurements correspond with the specified values.
If there is anything that needed to be changed, the customer submit feedback to adjust before they approve the samples. This critical check and balance ensures that there is verification of expectation to the optimality before large resources are invested in the manufacturing or production process.
Bulk Production
When pre-production samples are approved, the process of making a large number of non-woven bags that have been discussed in terms of fabrics and materials is initiated through feeding the fabrics and materials into non-woven bag making machines.
Cutters trim the base fabric sheets through automated processes in accordance with the design of the product. They are then moved on to the sewing stations where experienced sewers join the pieces together with added reinforcement stitch.
At this stage, one incorporates straps, closures, linings as well as any other bonuses and insert in the garment.
Then the bags proceed to the next stage where any additional company logo, brand name or even label is either embroidered or printed on the bags, depending on the type of product. At this stage, digital printing enables photorealism as well as customization of the imagery.
The last check point is a final inspection where workers perform a methodical examination on the product to ensure that they are in good condition and of high quality before they are packaged.
Packaging and Shipment
The finished non-woven bags are aligned to fold nicely into clear plastic wallets with the logo of the brand and other product information. They assist in the prevention of crushing or deforming object forms during the process of transportation.
Before making a move through truck or oceangoing freight, the supplier arranges an inspection from the customer’s quality control department if needed. This enables them to carry out a last check of a sample of the merchandise without containers being sealed for transportation.
After receiving approval, pallets that contain hundreds or thousands of packaged bags get put into freight containers and shipped to the intended destination. Domestic ground or overseas container shipments take anything between one and six weeks mainly before reaching the brand for distribution.
In Summary
Although it may appear complicated to differentiate between the manufacturing of non-woven bags, this breakdown makes it easier if brands looking forward to manufacturing their products for the bags to follow a certain phase. From the initial developments of concepts up to the inspection of the quality teams, there is value addition as the bag progressed from being mere notions to be viable products.
It gives assurance that the custom orders as they are placed being worked upon will be as per the stated quality and timelines. But understanding just how systematic each process, from selecting fabrics to employing automation to beautifying the bags indeed is, fosters confidence in turning customized non-woven bags from ideas into flawlessly produced ones.
